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Ningbo Tianyu Machinery Equipment Co., Ltd.

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TY701 series integrated head quantitative vacuum filling machine is a new type of integrated head quantitative vacuum filling machine independently developed by our company in combination with the technological characteristics and pain points of product filling in the industry. It has the characteristics of high efficiency, fast pumping speed and no residual liquid. It is mainly used for liquid perfusion of automobile rubber bushing and rubber suspension.

Keywords: Filling equipment series

  • Product Description
  • Technical Parameter
    • Commodity name: TY103 Electric Servo Press
    • Commodity ID: C001

    The electric servo press is abbreviated as servo press or servo press. Its working principle is that a servo motor drives a high-precision ball screw to perform precision press assembly operations, which can achieve a closed loop of the press-fitting force and press-in depth during the press-fitting operation. Control, so as to realize the precision press-fitting of online quality management.

    Application field

    ◎ Automobile industry: engine component press assembly (cylinder head, cylinder liner, oil seal, etc.), steering gear assembly press assembly (gear, pin, etc.), transmission shaft assembly press assembly, gear box assembly press assembly, brake disc assembly press assembly, etc.

    ◎ Motor industry: press-fitting of micro-motor components (spindle, housing, etc.), press-fitting of motor components (bearings, spindles, etc.);

    ◎ Electronics industry: circuit board components (plug-ins, etc.), electronic parts and components;

    ◎ Home appliance industry: press fitting of home appliance parts, riveting of home appliance parts, etc.

    ◎ Machinery industry: press-fitting of mechanical parts, automatic assembly line, life test of wearing parts, etc.

    ◎ Other industries: other industries that require precise control of press-fitting displacement and press-fitting force;

     

    Features
    1: This equipment operating system combines the data requirements of Industry 4.0, and is specially developed and designed according to the roles of various departments of the enterprise and the concept of quality management;
    2: This equipment has a high-precision positioning function, which is especially suitable for product assembly without positioning devices. The whole machine adopts a high-rigidity design to reduce the deformation of various parts after being stressed, which causes the positioning error to increase;
    3: The equipment is driven by pure electric energy, which is environmentally friendly and energy-saving;

     

    Equipment performance advantage

    ☆ The high-precision characteristic of realizing precise pressure and displacement full closed-loop control is unmatched by other types of presses;

    ☆ Compared with traditional pneumatic and hydraulic presses, the energy saving effect is more than 80%, and it is more environmentally friendly and safer, which can meet the requirements of equipment use in dust-free workshops;

    ☆ The whole process curve diagram of pressing force and displacement can be displayed on the LCD touch screen; the whole process control can automatically determine whether the product is qualified at any stage of the operation, and 100% of the defective products can be removed in real time, thereby realizing online quality management;

    ☆ Press-fitting force, press-in depth, press-fitting speed, pressure-holding time, etc. can all be entered on the operation panel, with a friendly interface and simple operation;

    ☆ 9999999 sets of press-fitting programs can be customized, stored and called; a variety of press-fitting modes are available to meet your different technological needs;

    ☆ Through the USB interface or the Ethernet interface, the press-fitting data can be stored in a U disk or server to ensure the traceability of product processing data and facilitate production quality control management;

    ☆ Since the machine itself has precise pressure and displacement control functions, there is no need to add additional hard limits to the tooling. When processing products of different specifications, only different press-fitting programs need to be called, so it can easily realize one machine with multiple functions and flexible line assembly ;

     

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    Technical parameters

    Model

    TY103-10

    TY103-30

    TY103-50

    TY103-100

    Pressure range

    3-10Kn

    3-30Kn

    5-50Kn

    10-100Kn

    Cylinder stroke

    250MM

    250MM

    250MM

    250MM

    Descent speed

    1-250MM/S

    1-125MM/S

    1-100MM/S

    1-166MM/S

    Rise speed

    1-250MM/S

    1-125MM/S

    1-100MM/S

    1-166MM/S

    Pressing speed

    1-30MM/S

    Position accuracy

    ±0. 01mm

    Force sensor accuracy

    0.1%FS

    Power supply

    Simplex AC220V  50HZ

    Three-phase AC380V  50HZ

    Motor power

    1.3KW

    1.8KW

    3KW

    7. 5KW

    Machine weight

    500kg

    650kg

    700kg

    900kg

    Hourly power consumption of equipment

    ≈0.5KW/h(600Pieces/hour)

    ≈0.7KW/h(600Pieces/hour)

    ≈lKW/h(600Pieces/hour)

    ≈2KW/h(600Pieces/hour)

    Screw dynamic load

    16.5Kn

    39Kn

    57.4Kn

    114Kn

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