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Ningbo Tianyu Machinery Equipment Co., Ltd.

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TY202 single-column servo hydraulic press


TY701 series integrated head quantitative vacuum filling machine is a new type of integrated head quantitative vacuum filling machine independently developed by our company in combination with the technological characteristics and pain points of product filling in the industry. It has the characteristics of high efficiency, fast pumping speed and no residual liquid. It is mainly used for liquid perfusion of automobile rubber bushing and rubber suspension.

Keywords: Filling equipment series

  • Product Description
  • Technical Parameter
    • Commodity name: TY202 single-column servo hydraulic press
    • Commodity ID: D001

    During the press-fitting process of the product, Tianyu Machinery Press will display the current press-fitting position and press-fitting force in real time, and timely and accurately judge whether the interference is appropriate. At the same time, it displays the press-fitting curve of the entire force and displacement. It solves the disadvantages of traditional presses that can only press in and cannot be detected, and universal testing machines are inefficient and cannot be mass-produced. The overall structure of the equipment has been strengthened and the rigidity far exceeds the standard of ordinary presses, and the overall dust-proof design is adopted.

    Application field

    ◎ Automobile industry: engine component press assembly (cylinder head, cylinder liner, oil seal, etc.), steering gear assembly press assembly (gear, pin, etc.), transmission shaft assembly press assembly, gear box assembly press assembly, brake disc assembly press assembly, etc.

    ◎ Motor industry: press-fitting of micro-motor components (spindle, housing, etc.), press-fitting of motor components (bearings, spindles, etc.);

    ◎ Electronics industry: circuit board components (plug-ins, etc.), electronic parts and components;

    ◎ Home appliance industry: press fitting of home appliance parts, riveting of home appliance parts, etc.

    ◎ Machinery industry: press-fitting of mechanical parts, automatic assembly line, life test of wearing parts, etc.

    ◎ Other industries: other industries that require precise control of press-fitting displacement and press-fitting force;

     

    Features

    1: This equipment operating system combines the data requirements of Industry 4.0, and is specially developed and designed according to the roles of various departments of the enterprise and the concept of quality management;

    2: The machine adopts a servo hydraulic system. The pressure and liquid flow all pass through the driver, servo motor, and sensor to form a closed loop system, which is not affected by hydraulic oil temperature and hydraulic oil concentration, which greatly improves the stability of the system. Compared with traditional hydraulic circuits , It saves a lot of hydraulic accessories, also reduces the failure rate of equipment use, and simplifies the complicated debugging procedures;

     

    Equipment function

    ◆ User management: Each department can assign different account passwords, and can choose to set different operating permissions. The system has 11 built-in administrator accounts, and system administrator users can add or delete operating users and assign operating permissions to limit operations according to actual needs. User's scope of use;

    ◆ Interference detection: You can set the upper and lower limits of the interference force in different intervals (the interval is determined by the point setting). The actual pressure is not in the set upper and lower limit pressure range, and the device will alarm and prompt the reason for the failure;

    ◆ Position detection: compare each final press-fitting position, the final position is not within the set upper and lower limits, the equipment will give an alarm and prompt the reason for the defect;

    ◆ Peak value detection: record the peak pressure of each pressing process, alarm and text prompt if it exceeds the set range;

    ◆ Data query: You can query the historical press-fitting data of the equipment (interference detection data, peak pressure data, in-position detection data, force/displacement curve data);

    ◆Data download: historical data can be backed up to U disk or network server, and EXCEL form can be generated for viewing;

    ◆ Data connection: When connected to the network, the IP address will be displayed on the interface, and the operating data of the device can be backed up on the connected server, and the remote printing function can be performed when the data needs to be analyzed;

    ◆ Curve sampling: Up to 200 sets of force/displacement data can be sampled during the press-fitting process, drawn into a curve graph, and stored;

    ◆Recipe storage: With 9999999 sets of storable press-fitting parameters, corresponding formulas can be created according to the product drawing number or mold number. When the user uses this set of formulas again, he only needs to call out and use the corresponding formulas for production. Repeat setting;

    ◆ Product QR code scanning: The barcode scanner can be used to scan external information, which can help users quickly store and call formula parameters and make product quality traceable;

    ◆ Real-time display: display the current pressing position in real time with a display accuracy of 0.01MM, and display the current pressure in real time with a unit of 0.01KN;

    ◆ Data statistics: count the number of press fits, the number of good products and the number of defective products, and the working hours of each work segment of each account;

    ◆ Tooling QR code recognition: Identify the height of the tooling and judge whether the tooling is used correctly (compare the tooling QR code on the process card with the QR code on the tooling);

    ◆ Grating protection function: in the middle of the press-fitting process of the equipment, when the infrared protection grating detects a foreign body in the press-fitting range, the equipment will automatically stop running immediately and give an alarm;

    ◆ Backup error prevention function: 4 groups of product error prevention functions are available (used to detect whether the workpiece is placed upright, whether the workpiece is placed, etc. whether the conditions before pressing are met);

    ◆ Backup cylinder, ejector cylinder, air blowing and other functions: there is cylinder clamping action on subsequent tooling or product ejection device can be directly opened and called;

    ◆Equipment alarm function: it can make corresponding text prompts for all alarms issued by the equipment;

     

  •  

     

    Machine size table

    Model

    H1

    H2

    H3

    H4

    W1

    W2

    W3

    W4

    Al

    A2

    A3

    A4

    A5

    A6

    N1-N2-N3-N4

    TY202-150

    900

    500

    2400

    1680

    600

    400

    570

    770

    450

    200

    260

    300

    140

    1000

    14-25-21-11

    TY202-250

    900

    500

    2450

    1680

    600

    400

    570

    770

    450

    200

    260

    300

    140

    1040

    14-25-21-11

    TY202-400

    900

    500

    2450

    1580

    600

    400

    570

    770

    450

    200

    260

    300

    140

    1140

    14-25-21-11

    TY202-500

    900

    500

    2500

    1680

    650

    450

    620

    820

    450

    200

    260

    300

    140

    1200

    18-32-28-14

    TY502-600

    900

    500

    2600

    1680

    700

    500

    670

    870

    500

    200

    310

    350

    140

    1250

    18-32-28-14

     

    Technical parameters

    Model

    TY202-150

    TY202-250

    TY202-400

    TY202-500

    TY202-600

    Pressure range

    15-150Kn

    25-250Kn

    40-400Kn

    50-500Kn

    60-600Kn

    Liquid pressure

    1.6-12.5Mpa

    1.6-16.5Mpa

    2-20Mpa

    2-20Mpa

    2-20Mpa

    Cylinder stroke

    400MM

    400MM

    400MM

    400MM

    400MM

    Descent speed

    30-340MM/S

    30-340MM/S

    30-340MM/S

    30-280MM/S

    30-280MM/S

    Rise speed

    30-340MM/S

    30-340MM/S

    30-340MM/S

    30-280MM/S

    30-280MM/S

    Pressing speed

    2-30MM/S

    2-30MM/S

    2-30MM/S

    2-30MM/S

    2-30MM/S

    Motor power

    8. 7KW

    8. 7KW

    8. 7KW

    8. 7KW

    11KW

    Machine weight

    1700kg

    2000kg

    2500kg

    3000kg

    3500kg

    Position accuracy

    ±0. 02

    Force sensor accuracy

    0.1%FS

    Power supply

    AC380V 50HZ

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